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Processing Machine Product List

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[Ultrasonic Processing Case] Silicon Carbide (Through Hole Processing)

[Ultrasonic Processing Case] Silicon Carbide (Through Hole Processing)

Introducing examples of carbon-silicon processing! Gakusho's ultrasonic technology will solve your problems!

At Gakusho Co., Ltd., we offer ultrasonic contract processing. With the processing technology accumulated over many years and the power of ultrasound, our processing department performs machining on behalf of our customers for processes that are typically difficult. By using ultrasonic processing machines, we achieve deep hole machining in hard and brittle materials and difficult-to-machine materials that other methods cannot handle. 【Ultrasonic Processing Examples】 ■ Silicon Carbide (SiC) ■ Through-hole machining ■ Machined shape: Φ0.1mm hole Plate thickness 1mm *For those interested in mass production and in-house manufacturing, we also sell equipment.

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[Ultrasonic Processing Example] Quartz Glass (Composite Processing)

[Ultrasonic Processing Example] Quartz Glass (Composite Processing)

Introducing examples of composite processing of quartz glass! Gakusho's ultrasonic technology will solve your problems!

At Gakusho Co., Ltd., we offer ultrasonic contract processing. With the processing technology accumulated over many years and the power of ultrasound, our processing department performs tasks on behalf of our customers that are typically difficult to achieve. By using ultrasonic processing machines, we can realize deep hole machining in hard and brittle materials or difficult-to-process materials that other methods cannot handle. 【Ultrasonic Processing Examples】 ■ Quartz Glass ■ Composite Processing ■ Processing Shape: Φ1.2 Hole processing at a 45-degree angle *For those interested in mass production or in-house manufacturing, we also sell equipment. *For more details, please refer to the PDF document or feel free to contact us.

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Ultrasonic Micro Machining Machine 'US-DT-30N' for Cost Reduction and Quality Improvement!

Ultrasonic Micro Machining Machine 'US-DT-30N' for Cost Reduction and Quality Improvement!

Processing is possible with a lightweight, high-precision machine! A compact-sized ultrasonic micro-machining device.

The "US-DT-30N" is a compact ultrasonic fine processing machine. It is capable of processing with a repeatability of ±0.005mm and positioning accuracy of 0.03mm, making it a lightweight, high-precision machine. Ultrasonic fine processing is suitable for machining hard and brittle materials as well as difficult-to-machine materials. Our ultrasonic technology will solve your problems. 【Features of Ultrasonic Processing】 ■ Quality Improvement By finely breaking brittle materials during processing, it minimizes damage to the workpiece, enabling high-quality machining. ■ Cost Reduction By shortening processing time and reducing machining resistance, the tool life is extended, leading to cost savings. ■ Deep Hole Machining By using an ultrasonic processing machine, deep hole machining of hard and brittle materials or difficult-to-machine materials is achieved, which is not possible with other methods. *If you have any requests, we can accommodate even a production quantity of one per year. *For more details, please refer to the PDF document or feel free to contact us.

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Case study of chamfering and drilling holes in tempered glass using a 40kHz ultrasonic spindle.

Case study of chamfering and drilling holes in tempered glass using a 40kHz ultrasonic spindle.

Drilling and chamfering of tempered glass with a 40kHz ultrasonic spindle! Numerous processing examples introduced!

This document provides a detailed introduction to processing examples of drilling and chamfering tempered glass using a 40kHz ultrasonic spindle. It includes images of examples such as ф1.0 hole processing, ф10×1.2 long hole processing, ф9.0 hole processing, and outer edge chamfering. 【Processing Examples】 ■ф1.0 hole processing ■ф10×1.2 long hole processing ■ф9.0 hole processing ■Outer edge chamfering *For more details, please refer to the PDF document or feel free to contact us.

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Observation of stress fields in the cutting unit

Observation of stress fields in the cutting unit

An example of ultrasonic processing that can be performed without applying significant stress to the workpiece!

Our company handles the design and manufacturing of ultrasonic application processing machines, the production and sale of ultrasonic dedicated tools, and contract processing of brittle materials and new materials using ultrasonic processing machines. This document provides a detailed explanation with images regarding the observation of stress fields in cutting units. In conventional processing, it can be confirmed that a large force is applied to the workpiece during processing. In contrast, it can be confirmed that ultrasonic processing is performed without applying a large force to the workpiece compared to conventional processing. [Contents] ■ Polarized Imaging - Observation of Stress Fields - ■ Conventional Processing ■ Ultrasonic Processing *For more details, please refer to the PDF document or feel free to contact us.

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Basic Knowledge Publication "Materials on Ultrasound" *Currently available for free.

Basic Knowledge Publication "Materials on Ultrasound" *Currently available for free.

A clear introduction to the benefits of ultrasonic processing. Also includes basic knowledge such as what ultrasound is.

This document introduces the properties of ultrasound, the mechanisms and benefits of ultrasonic processing. It clearly presents basic knowledge such as "What is ultrasound?", "What is it used for?", and "What are the advantages of processing?" along with illustrations, making it easy to understand for those considering ultrasonic processing for the first time. ★ We will be exhibiting at the "Lens Design and Manufacturing Expo 2019" starting April 24, 2019. 【Contents】 ■ What is ultrasound? ■ What uses ultrasound? ■ Advantages of ultrasonic processing * This document can be viewed immediately via "PDF Download." Please feel free to contact us with any inquiries.

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40kHz ultrasonic fine processing machine partnered with Sugino Machine.

40kHz ultrasonic fine processing machine partnered with Sugino Machine.

Ultrasonic fine processing machine that achieves high quality through the integration of ultrasonic vibration.

The ultrasonic machine is a processing device that combines a rotational motion of up to 8000 min⁻¹ with ultrasonic vibrations of 40,000 times per second, specifically designed for diamond tools. It has achieved precise and fine processing of high-hardness brittle materials such as ceramics, glass, and single crystal silicon, which were difficult to process conventionally. ● Compatible with high-hardness brittle materials Processing of high-hardness brittle materials and new materials such as glass, single crystals (silicon, sapphire, etc.), and cemented carbide is possible. ● Achieves high productivity It allows for extended tool life and significant reduction in processing time. ● Achieves high-quality processing With positioning accuracy of 0.004 mm and repeatability of ±0.001 mm, this high-precision machine integrates ultrasonic vibrations to ensure high quality. ● Quiet & Clean Processing at low rotational speeds generates no noise, and the processing coolant is used in low pressure and small amounts, preventing splatter and providing a comfortable working environment.

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About Ultrasonic Processing: For Shortening Processing Time and Reducing Costs! *Video Available

About Ultrasonic Processing: For Shortening Processing Time and Reducing Costs! *Video Available

For processing hard and brittle materials or difficult-to-machine materials! Gakusho's ultrasonic technology will solve your problems.

At Gakusho Co., Ltd., we offer ultrasonic contract processing. When using an ultrasonic spindle at 40 kHz, it generates ultrasonic vibrations at a rate of 40,000 times per second (with an amplitude of 2μm to 6μm) along with rotational motion, making it suitable for processing hard and brittle materials as well as difficult-to-machine materials. By finely breaking down brittle materials during processing, we minimize damage to the workpiece and enable high-quality machining. Additionally, by reducing processing time and machining resistance, we extend the tool life, which leads to cost reduction. The use of ultrasonic machining allows for the creation of fine deep holes in hard and brittle materials and difficult-to-machine materials, which is challenging with other methods. 【Features】 - Improved quality by finely breaking down brittle materials during processing - Cost reduction through shortened processing time and reduced machining resistance - Achieving fine deep hole machining in hard and brittle materials and difficult-to-machine materials using ultrasonic machining *For more details, please refer to the PDF document or feel free to contact us.

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"What are sound waves?" Applications in precision and microprocessing *Video available

"What are sound waves?" Applications in precision and microprocessing *Video available

Introducing how ultrasound brings about effects that enable precision and fine processing!

At Gakusho Co., Ltd., we perform precision and fine processing of high-hardness brittle materials such as ceramics, glass, sapphire, zirconia, and single crystal silicon, which are difficult to process using conventional methods, by utilizing ultrasonic processing technology. Ultrasound is used in various fields such as fish finders, radar, sensors, and cleaning. Here, we will introduce what ultrasound is, the effects it brings, and how it enables precision and fine processing. 【What are sound waves?】 Sound waves are "waves transmitted by vibrating objects to their surroundings." Sound waves are generated when a sound source vibrates. 【What is ultrasound?】 Generally, ultrasound refers to high-frequency sound waves that are outside the audible frequency range for humans. In specialized fields such as engineering, it is recognized as "sound waves not intended to be heard by the human ear" and "sound waves that can be applied to certain tasks." In other words, generating ultrasound means that high-frequency vibrations are produced, which can be applied to precision and fine processing.

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[Ultrasonic Processing Example] Sapphire

[Ultrasonic Processing Example] Sapphire

Introducing examples of sapphire processing! We accommodate various processing with ultrasonic spindles.

We would like to introduce a case study of sapphire processing using a 40kHz ultrasonic spindle from Yake. The 40kHz ultrasonic spindle unit is capable of handling fine hole, groove, and shape processing. By using ultrasound, high-quality processing is possible, including angled hole processing and deeper hole processing than usual, even for sapphire. 【Processing Case (Excerpt)】 ■ Workpiece: Sapphire ■ Ultrasonic Frequency: 40kHz ■ Ultrasonic Amplitude: 2–4μm ■ Tool Used: Diamond Electroplated Tool ■ Tool Diameter: 0.5mm ■ Processing of φ0.5mm holes at 8 locations ■ Processing Time: Approximately 10 minutes per hole *For more details, please refer to the PDF document or feel free to contact us.

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Collection of processing case studies published! "Materials on Ultrasonic Processing"

Collection of processing case studies published! "Materials on Ultrasonic Processing"

Many examples of processing sapphire glass, ceramics, and more are featured!

The document includes information about "ultrasonic processing." It provides an easy-to-understand explanation of ultrasonic processing along with illustrations, and introduces examples of processing using a "40kHz ultrasonic spindle," including photos of pore processing and deep hole processing of sapphire glass. Sapphire glass: Angled hole processing that can only be achieved through ultrasonic processing, and the ability to process multiple holes with a single tool. Zirconia: Capable of male and female thread processing. [Contents] ■ Ultrasonic spindle ■ Processing sample cases ■ Company overview

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We are currently offering a free document featuring examples of ultrasonic processing! *Samples are being distributed.

We are currently offering a free document featuring examples of ultrasonic processing! *Samples are being distributed.

Many examples of processing sapphire glass, ceramics, and more are featured! 【The first 20 people will receive a free sample of quartz glass】

In this document titled "About Ultrasonic Processing," we provide an easy-to-understand explanation of ultrasonic processing along with illustrations. We introduce examples of processing using a "40kHz Ultrasonic Spindle," as well as photos of pore processing and deep hole processing of sapphire glass. Sapphire Glass: Angled hole processing that can only be achieved through ultrasonic processing, and the ability to process multiple holes with a single tool. Zirconia: Capable of male and female thread processing. [Contents] ■ Ultrasonic Spindle ■ Processing Sample Cases ■ Company Overview Additionally, you can download the "Document on Ultrasonics" which includes basic knowledge from the link below. *The first 20 applicants will receive a free sample of quartz glass! Please indicate "Sample Request" in your inquiry.

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